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Silverson Lab Mixers- Graphene Research

Silverson Laboratory Mixers Are At The Forefront Of Graphene Research

A leading university recently placed an order for (13) Silverson Laboratory mixers for their new graphene center. The new facility will help accelerate graphene commercialization.  Graphene is a two-dimensional material consisting of a single layer of carbon atoms arranged in a honeycomb structure one million times thinner than a sheet of paper. It is the strongest known material – 200 times stronger than steel, it is highly conductive of both heat and electricity, and yet lightweight and flexible, making it a desirable material for use in many industries including aerospace, engineering, digital electronics, bio-medicines, transport and energy.

Graphene was first isolated from graphite in 2004 using a sticky tape method – removing flakes from a piece of graphite using a piece of sticky tape. By repeatedly separating the graphite fragments, flakes just one atom thick were created. Although this method is still used in laboratories it cannot be replicated on a larger scale, and research into ways of isolating graphene in sufficient amounts to be commercially viable has been ongoing for some years. A process called exfoliation, which is the high shear mixing of graphite in a suitable solvent, has been proven to isolate small but significant amounts of graphene.

Silverson mixers have the high shear necessary to reduce the graphite down to usable defect-free graphene, and the equipment has been used by many of the leading researchers due to the ease of scale up from the laboratory mixers to larger production models. Subsequently Silverson have already sold mixers to research establishments all over the world for this application.  The Model L5M-A Sealed Unit, L5M-A standard unit, and the Model AX5, each with a full range of work-heads, is useful equipment for this research work.

L5M-A Sealed Unit

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DEC Group – Powder Handling

About DEC Group


DEC Group was established in 1987 and became a leading global provider of powder handling systems to the pharmaceutical, chemical, food and cosmetic industries. DEC custom designs high quality modular solutions to seamlessly integrate into existing complex processes.

DEC Group has solutions for:

  • Transferring
  • Filling
  • Emptying
  • Dosing
  • Blending
  • Sampling
  • Micronizing
  • Milling
  • Isolation Technology

Transferring


The PTS Powder Transfer System is a contained transfer system with a wide range of applications in addition to reactor charging.  With the use of vacuum and pressure, the PTS can effectively move powders as if they were liquid. This reliable transfer system is capable of dispensing both dry and wet powders and granules.

Dosing


DEC Group’s PTS-Feeder offers a single step solution to emptying process equipment and filling bags, drums, and big bags with accuracy. The discharge of the Feeder is effected by vibration and accurate dosing is guaranteed by an adjustable piston valve at the outlet. This device discharges most equipment into a wide range of different types of packaging, proving particularly effective when space above or below the equipment is limited. The PTS-Feeder is highly flexible and mobile, which allows for simple integration into existing processes. With the use of the one step PTS-Feeder, there is not a need for conventional feed hoppers and intermediate silos.

Blending


The Batchmixer provides ultimate speed and flexibility while reducing overall process times compared to traditional systems. Operators of the Batchmixer are able to mix powders with different characteristics in a contained environment. This system is beneficial for pharmaceutical applications where active substances must be handled without contamination or changes to physical properties. 

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Barriquand – Platular® Smart Hybrid Welded Plate Heat Exchangers

Barriquand Platular® Plate Heat Exchangers


The Barriquand Platular® Plate Heat Exchangers’s thermal performance and minimal temperature approach is appropriate for exchanges on difficult, viscous fluids or fluids charged with suspended materials. This heat exchanger is also fitting for the condensation of vapor under vacuum as well as prolonged exchanges.

Barriquand calls The Platular®, “The most flexible counter flow heat exchanger on the market” due to its compact size and various functions.

The Platular® has the ability to facilitate all types of heat exchange (counter flow heat exchanger in general):

  • Liquid / liquid
  • Loaded liquids
  • Condenser
  • Evaporator
  • Interchanger
  • Reboiler
  • Steam heater
  • Gas / gas (incl. air to air heat exchanger)
  • Gas / liquid
  • Air / water
  • Overhead reflux condensers

Barriquand’s Platular® Heat Exchanger is available in a few types:

  • For applications utilizing dirty fluids, the Type X provides savings on cleaning and maintenance needs.
  • The first generation of Platular® heat exchangers, the Type IJS, was introduced in the sixties.
  • Type PCV is an extremely robust unit with high thermal performance.

Cleaning a Platular® Heat Exchanger


The Platular® heat exchanger was designed for easy maintenance and a reduction in maintenance costs.

  • The corrugated plates in this model increases turbulence with local vibrations of the fluid’s speed. These plates permit chemically cleaning without having to open the unit.
  • For simple maintenance, the Platular® was designed with a lack of of gaskets at the exchange surface level. The only gaskets are flat gaskets on the door and do not need to be changed at each opening.
  • The units are equipped with hinged doors which allows for the Platular® to be opened rapidly in order to perform mechanical cleaning with high-pressure cleaners. This process is typically performed during plant shutdowns.

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Extend the Performance of Alfa Laval Equipment

Alfa Laval’s Service Network


Alfa Laval’s service network is comprised of skilled and knowledgeable workers to assist in minimizing cost and maximizing return on your company’s equipment investment. With the use of Alfa Laval’s service network, companies are able to utilize their equipment for as long as they desire. The Alfa Laval Service Network prevents unplanned interruptions, promotes operation efficiency, and adapts to unique challenges.

360° Service Portfolio


Alfa Laval’s 360° Service Portfolio offers support for all stages of the equipment’s lifecycle;– from planning, installation and commissioning to advice on the best replacement if the time comes. The company provides a variety of services that match your company’s needs. Alfa Laval’s global service network follows guidelines that ensure quality, safety and minimized environmental impact.

Reconditioning


Benefits of Reconditioning your Gasketed Plate Heat Exchanger include:

  • An extension in life time
  • Minimize operational costs
  • Ensures safety, quality, and productivity
  • Satisfy new environmental legislation by improving energy efficiency.

Alfa Laval Parts


By utilizing genuine Alfa Laval parts, you can maximize the uptime of your equipment. Alfa Laval spare parts are designed for durability, reliability, and productivity. Using non-Alfa Laval parts could put your property, equipment, workers, and the environmental at risk.

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Allegheny Bradford Opti-Clean S™ Single-Round Drainable Filter Housings

The Opti-Clean Single-Round Drainable Filter Housing from Allegheny Bradford is 97% more drain-able than the industry standard sanitary single-round filter housings. These 316L filter housings are ideal for a wide range of industries including pharmaceutical, food, dairy, beverage, and chemical.

The Opti-Clean  S™ features:

  • In-Line and T-Style options
  • Accepts Code 0 or Code 7 filters
  • “Universal” tapered code 7 lock- accepts most code 7 elements
  • Comprehensive documentation package

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The Next Generation of Alfa Laval Plate Heat Exchangers

CESCO just completed a webinar with partner, Alfa Laval Inc., to learn about the next generation plate heat exchangers that Alfa Laval is launching.  Modern features include:

  • The CurveFlow™ distribution area – Improves media flow and minimizes risk of fouling
  • The ClipGrip™ gasket design – Ensures perfect seal and trouble-free maintenance
  • The five-point alignment system – Secures reliable performance with easy serviceability thanks to perfect positioning
  • The OmegaPort™ noncircular inlet and outlet – Enhances media flow and thermal efficiency
  • Offset gasket grooves – Ensures plate utilization for maximum heat transfer efficiency
  • The T-bar roller design – Provides a lower unit that is easy to service
  • The PowerArc™ optimized plate pattern divider – Improves plate rigidity for longer lifetime
  • Bearing Boxes – Guarantees an easy-to-open unit for smoother, more efficient maintenance

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EKATO Agitators

About EKATO


CESCO’s partner EKATO, is the leader for technology in design, engineering, manufacturing and development of industrial agitators, reactors, mechanical seals as well as vacuum process mixers and dryers and process plants since 1933. The German company provides high quality, cost effective mixing technology solution that is designed for each customers specific application.

Industrial Agitators EM


EKATO EM agitators are designed for a wide range of volumes and pressurized or unpressurized vessels. The unit can either be directly driven by a motor or together with a gearbox. A connection of the motor via IEC-adapter or a gear motor are also possible. The shaft can either be sealed by a mechanical seal or other seal types.

Compact Agitators FD


The compact EKATO agitators FD, KD and HWL-A are designed for open vessels as well as those that have a low pressure. Their robust design and excellent smoothness when operating make them extremely reliable, even when mixing media with high solid contents. Further advantages are the low overall height and the modular design which ensure maintenance at low cost and an easy modification of the agitator, if necessary.

Rapid Response Program


The two agitators listed above are eligible for EKATO’s Rapid Response Program. This program is cost effective for the customer and cuts down lead time down to less than 4 weeks. Your custom agitator will be assembled locally in America.

 

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Silverson High Shear Mixers

About Sliverson


Silverson has specialized in the manufacturing of quality high shear mixers for processing and manufacturing industries world wide for more than 70 years. Silverson has become the leader in the field of high shear mixers while serving food, pharmaceuticals, cosmetics, luboils and petrochemical industries.

The company supplies a wide range of standard mixers as well as custom designed equipment to meet an individual customer’s requirements. Developing and applying new high shear mixing techniques to meet these needs, Silverson has the experience, knowledge and commitment to both quality and service to solve today’s mixing needs and those of the future.

Featured Products


Top Entry Batch Mixers

Batch Mixers

Silverson’s batch mixers emulsifies, homogenizes, solubilizes, suspends, disperses and disintegrates solids in addition to mixing. Silverson mixers outperform conventional mixers due to their precision-engineered Silverson rotor/stator workhead. As a result, it is able to cut process times by up to 90%. These mixers improve quality, product consistency and process efficiency.

Inline Mixer

In-Line Mixers

The action of any Silverson In-Line mixer can be modified with the use of rapidly interchangeable workheads. This enables any machine to mix, emulsify, homogenize, solubilize, suspend, disperse and disintegrate solids.

Silverson’s line of high shear In-Line mixers offers a great many advantages to the processor:

  • Speed
  • Versatility
  • Self-pumping
  • Aeration-free
  • Guaranteed Efficiency

Flashmix Powder/Liquid Mixers

FlashMix

The Silverson Flashmix takes a revolutionary approach to powder/liquid mixing by using a vacuum to pull in powders and forces powder into the liquid stream. This allows liquid to disperse and hydrate large volumes of powders and can be used at higher temperatures and with higher viscosity mixes. The Flashmix offers the advantages of high shear mixing to a wide range of applications that were previously not possible.

Above: Chris Logan of Cesco conducting a lab test on a client application.

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Alfa Laval – Gasketed Plate-And-Frame Heat Exchangers

Gasketed Plate-And-Frame Heat Exchangers


Gasketed Plate-And-Frame Heat Exchangers provide efficient heat transfer in compact equipment with a small footprint. The units have a flexible design and are easy to service and maintain. The product range is extremely wide and is used in duties for heating, cooling, heat recovery, evaporation and condensation in industries ranging from HVAC, refrigeration, engine cooling, dairy and food to heavier processes like chemical processing, oil production and power generation.

For more information regarding Alfa Laval’s Gasketed Plate-And-Frame Heat Exchanger line, click here.

Alfa Laval Services


Reconditioning your Gasketed Plate-And-Frame Heat Exchanger can:

  • Extend The Heat Exchangers’ Life
  • Minimize Operational Costs
  • Ensure Safety, Quality And Productivity
  • Satisfy New Environmental Legislation By Improving Energy Efficiency

Alfa Laval offers a number of pre-defined reconditioning packages, or customize a package of reconditioning services, to match your requirements for turnaround time, budget, brand and/or application.

Equipping your Heat Exchanger with the correct quality material can make a huge difference to your process.  Alfa Laval genuine plates are made using a single-step pressing method ensuring uniform plate strength and thickness over the entire plate – dramatically reducing the risk of fatigue cracking. Alfa Laval genuine rubber gaskets ensure tighter seals and a longer life.

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Steridose- Sterimixer® The Original Magnetic Coupled Mixer for Pharmaceuticals

About Steridose


Steridose was founded in the late 1970’s in Sweden with the purpose of developing innovative process components for aseptic manufacturing.  Steridose introduced technologies such as magnetically driven mixers and radial type diaphragm valves to the pharmaceutical industry in the 1980’s.  In the early 2000’s, the company became part of the Roplan Group, consolidating development and manufacturing.  Through the years, Steridose has developed an extensive distribution network with representation in over 30 countries and has a vast equipment installed base. Steridose continues innovating based on the feedback and needs of customers. In 2015, Roplan and Steridose formed Velcora Group.

The most common purpose of agitation in bio-pharmaceutical processing is liquid/liquid and solid/liquid blending (solutions and suspensions). Agitators are performing their duty while submerged in a fluid phase, and consequently designed for this intended use, considering that running in air would not fit any purpose. This article discusses different bearing designs and materials of construction typically available. Click here to read White Paper.

The Sterimixer may be the most widely used magnetically coupled mixer for bio-pharmaceutical applications world-wide.  It consists of the following major components: impeller, bearing, weld-plate, drive unit and control box.  All wetted parts of the impeller and the weld-plate are made of AISI 316 L (EN 1.4404).  Interchangeable impeller designs are available.

Sterimixer Features


  • Effective mixing
  • Mixing to the Last Drop
  • CIP/SIP Design
  • Removable drive-units
  • Bottom Mounted
  • Prevents sedimentation
  • Interchangeable Impellers
  • Low shear Design
  • Autoclavable
  • Variable Speed
  • High Performance
  • Reduces foaming
  • For vessels from 5 liters – 30.000 liters
  • Fully CIP/SIP Clean In Place / Steam In Place.
  • Full containment
  • No Need for Baffles

Steridose Selection Tool- STIR

STIR will utilize a few of your applications parameters and provide a mixer selection, performance parameters and the option of creating a one-page PDF with selection results.

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